Triple multifunction dual hard seal antibiotic valve 1. The origin of the problem Valve is an indispensable main force for every pharmaceutical and biological enterprise, especially the fermentation plant and the refinery. They are used to cut off or communicate fluids such as steam, water, medium and air, regulate fluid flow, control the pipe Or the pressure inside the container indispensable control of pipe fittings. However, the common valve used in fermentation production will often seepage (leakage) leakage, resulting in the valve running, running, dripping, leakage phenomenon, and some even serious bacterial contamination, pouring the consequences, resulting in valve production enterprise source Pollution and a lot of waste materials, reduce production, delivery delays, increased costs and so on. With modern science and technology, advanced technology research and development can be completely adapted to fermentation industry requirements of new products to meet the growing needs of the fermentation industry, the pressing needs. 2. New antibiotic multi-function valve design in accordance with the pharmaceutical industry GMP standards, the new antibiotic multi-purpose valve not only has good sealing performance, but also on the sealing material also has strict requirements. From the material to adapt to high temperature and pressure; at work, the media on the valve sealing material erosion, corrosion and wear is not affected, to ensure that the valve does not infiltrate (vent) during use. We focus on the design of the internal structure of the valve to start, so that each valve can effectively prevent the harmful bacteria in the body of the derivative, breeding, to prevent the occurrence of enterprises in the application of bacteria, the phenomenon of inverted cans, and continuously improve the application of fermentation unit yield and business The economic benefits. 3. The main features of the valve structure (innovation) The new multi-functional antibiotic valve (hereinafter referred to as the new functional valve) mainly by the valve body, exhaust valve, seal, cone valve, the next valve flap, seals, pressure plate, spring seat, spring , On the valve, diaphragm, diaphragm, the ring, the valve nut, valve stem, valve cover, stem nut, hand wheel, PTFE gaskets, etc. (see figure). However, the new functional valve and the general valve - the valve contrast is quite different, the new functional valve which operated by the original three kinds of valves, are converted into three-in-one operation has greatly changed the face of the original, that is, save trouble and save money , To break the original sealing performance of the valve is poor, diaphragm temperature does not meet the requirements, many high-priced imports by the diaphragm to maintain homework. The new functional valve by the throttle, globe valve, diaphragm valve in one to replace the original antibiotic valve, but also on the basis of antibiotic valve to a higher level, it has the following five major features: (1) From the figure can be clearly It can be seen that the valve body (No. 1) has a spiral flow passage, and has no inflection point, no dead angle, no diaphragm, no material retention, which can safely and hygienically transport materials and is therefore not easy to be washed. Infected bacteria, and, at the bottom of a vent, in full compliance with the pharmaceutical industry GMP standards. (2) It can be clearly seen from the general diagram that the threaded portion of the stem (No. 18) can be completely avoided regardless of the valve opening or closing and the threaded portion of the stem does not directly contact any working medium in the valve The material in the stem thread bonding and retention opportunities, and thus the stem and the world isolation. (3) from the seal ring contact with the tapered surface and then contact by the cross-section play a double shut-off effect. The contact surface by laser cladding strengthening treatment, greatly improving the surface hardness and wear resistance, extending the service life of the valve. (4) Body material According to the different working medium and craft (temperature and pressure) of each enterprise, choose different corrosion-resistant materials, such as 304,316L. (5) The valve design is reasonable, small size, good material, no dead ends, good sealing performance, corrosion resistance, uniform operation, easy operation, durable wear and tear, easy to clean, disinfect thoroughly, save energy, save time, More than a dozen major components such as wild advantages. Figure 1: Triple multifunction double hard seal antibiotic valve 4. Valve Body Design (See Figure 1) The valve body is one of the most important parts of a valve. It acts as a flow passage for the media and controls the throat of the valve, subject to pressure, temperature, erosion and corrosion of the working medium. Valve design is the key valve body design. Although the structure of the valve ever-changing, varied, colorful, but the two sections of a clear division of functions is always the same, the longitudinal section of the valve body to determine the flow of fluid, the cross-section of the valve body to determine the fluid flow through the cross-section of the fluid Area, according to the principles of fluid mechanics, combined with the requirements of the GMP standard in the pharmaceutical industry, we design the longitudinal section of the valve to have a cross section after the conical surface is first, and the flow rate forms a spiral shape so that the material quickly leaves the valve. The whole process line no inflection point, no dead ends, the flow direction and the channel shape does not occur retention phenomenon and to achieve the purpose of fluid resistance, the valve body sealing ring contact surface designed to flare, so that the material is discharged like a fountain (No. 3), is conducive to the flow of working medium. In the bottom of the valve body to add an exhaust hole, which is conducive to the beginning of the production pipeline exhaust emissions, but also conducive to disinfection in the production process. For some enterprises that do not use the vent, we have also designed a non-vent valve for these enterprises. 5. Sealing surface of the laser valve sealing surface long-term high temperature and pressure to withstand a variety of corrosion and erosion of the working medium, and some also bear the wear and tear between the sealing surface wear. The lasers of the valve body and the valve flap (No. 3) were scanned with a single laser using a laser focused laser (HGL-90 type 5KW) (process parameters: laser power W = 3kw, scanning speed U = 8-20mm / s, spot size = φ5-φ10mm), controlling the energy density and scanning speed can make the melting layer and the substrate not only firmly combined, but also have small mutual influence on the thermal stress of the valve body. The laser cladding Co-base or Ni-based alloy layer thickness up to 3mm, the coating surface smooth, can increase the hardness of 20% -40%. Test and production applications show that the laser cladding valve sealing surface in bad conditions with good wear resistance, corrosion cavitation, corrosion resistance and high temperature impact fatigue and other performance advantages and improve the use of the valve Reliability, safety and extended service life. 6. Sealing material selection Sealing material and its performance is closely related with the quality of the valve, and some sealing materials do not meet the fluid conditions, is not conducive to sealing, and some sealing materials to adapt to the fluid conditions conducive to sealing. Our company's valve products manufactured by different structures, different specifications, seals due to the requirements of the enterprise operating conditions and use different materials. We are equipped with heat resistance, abrasion resistance, alkali resistance, acid resistance, the four commonly used conditions, listed in the following table, according to the table allocation. Sealing material performance comparison table No. Condition Performance Sealing material Temperature resistance Solvent resistance Acid resistance Alkali resistance 1 Aramid fiber better Generally better 2 Fluoroelastomer Good Good Excellent Good. 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Polyester Powder Coating is a thermoset powder coating based on saturated polyester resins specially selected for exterior use.More details please refer to official website ChinaPowderCoating.com .
PROPERTIES:
- It is formulated to give properties of good flow-out and satin or glossy finish.
- Its outstanding resistance to ultra-violet light and atmospheric aging make it highly decorative and durable in outdoor environment.
USE :It is widely used for :outdoor furniture, architectural hardware, air-conditioners, bicycle frames, garage doors and signboards etc .
CURING : 200C / 10Minutes
Polyester Powder Coating
Powder Coatings,Polyester Metallic Powder Coating ,Polyester Powder Coating
Jinhu Color Powder Coating Co.,Ltd , http://www.powdercoatingscolor.com