Future development of the machine tool industry will be closely linked to automation

The machine tool industry is an important industrial branch of the national industrial system. It is the most powerful support and guarantee for different industries such as aerospace, military, automobile, road, bridge and chemical industry. At present, China's machine tool industry is in a period of rapid development and improvement, and has made great progress in basic technology, design and manufacturing processes, high-end technology and new function development. The development of the machine tool industry has benefited from the continuous application and promotion of new automation technology in the machine tool industry. The development and advancement of CNC machine tools are all branded with the application of automation and innovation technology.

Therefore, the key to grasping the future of machine tool technology is to closely follow the development of automation technology.

Faster and stronger CNC system
The CNC system is the core of CNC machine tools and the brain of CNC machine tools. The faster and stronger CNC system enables CNC machine tools to have more powerful calculation and processing capabilities, enabling more complex and detailed machining. Recently, the world's leading CNC system manufacturers have launched a new type of CNC system, such as Siemens introduced the 840Dsl and 828D systems, Japan FANUC FANUC company developed a multi-channel multi-axis nano CNC for high-end composite machine tools, Mitsubishi Corporation Developed the M700V series CNC.

These newly developed CNC systems use the latest automation technology and products, all with modular, open, flexible and unified structure, providing visual interface and network integration functions, multi-channel and multiple CNC axis functions, suitable for all processes. . In addition, high-end hardware and optical fiber transmission technologies such as ultra-high-speed processors using the latest chip technology have been applied in new CNC systems, greatly improving the performance of CNC systems.

High-speed, high-precision automation components
High-speed and high-precision is not only the index-controlled machine tool, the processing speed of the workpiece is higher, the precision of the produced product is higher, and the CNC machine tool is required to operate at high speed and accurately in the whole process of workpiece machining to reduce the workpiece. The time taken for preparation, processing, transshipment, storage and other aspects, comprehensively improve the production efficiency of the factory and reduce production costs. Higher precision mechanical products will bring more benefits in practical use, such as reducing friction and heat during operation, reducing energy loss, making the whole machine run more smoothly and reliably, and reducing the probability of failure.

In order to achieve the goal of high speed and high precision, automation product manufacturers have increased their technical investment and development efforts, and developed more automation products for CNC machine tools, such as linear motors, electric spindles, higher line encoders, and more precision. Highly stable grating scales, etc. These automation products provide powerful support for high-speed and high-precision functions of CNC machine tools.

Mature processing technology
Today's machining is more oriented to high precision, multi-variety, small batch, low cost, short cycle and complicated processing. Composite machining is an important technical development direction of CNC machine tools. The compound function makes the CNC machine tool significantly improve the production speed of the finished product, which can greatly eliminate the transportation, clamping and waiting time during the processing of the hashing process, which greatly shortens the processing cycle and reduces the number of products in the processing workshop. The workpiece has only one clamping position on the machine tool, which reduces the machining assistance time and improves the machining accuracy of the workpiece.

Obviously, multi-tasking machines require more automation products. The implementation of composite functions relies on real-time detection and intelligent judgment, data calculation, tool management and system control for workpieces and tools. Automated products and technologies such as high-sensitivity probes, high-speed processing chips, smaller sensors, and faster response sensors and actuators will find wider application on machine tools.

Intelligent network technology
At present, automation products with network functions have been widely used in CNC machine tools, which is one of the driving forces for the rapid development of automation products and technologies. CNC system manufacturers have integrated network interfaces in the system to meet and adapt to the requirements of rapid, informational and networked production and processing, and users of informatized and networked machine tools in China are gaining huge profits.

Therefore, CNC machine tools should have and communicate with voice, graphics, video and text. Through the sharing of network information, the production planning and scheduling department can monitor the working status and processing progress of the machine tool in real time, transfer the shared information to other users of the network information, observe the processing process, statistical reports, track the production progress, view the fault alarm, and online. Diagnose and help troubleshoot. Ningxia Little Giant Company introduced the information network technology of Yamazaki Mazak Mazak Company of Japan and created the first intelligent networked machine tool manufacturing plant in China. This will be a model in the process of informationization and networking of CNC machine tools in China, and it is also the beginning and starting point of the development of informationization and networking of CNC machine tools in China.

A new concept of environmental protection and energy conservation
At present, the global economy and low-carbon economy are advocated on a global scale. Such development trends and environmental protection requirements are also responded and practiced in the CNC machine tool industry. The so-called green machine tool requires that the manufacturing materials of the machine tool should be environmentally friendly and can be recycled; it can reduce the idle running power and reduce the power loss; minimize the waste generated in the machine tool use and workpiece processing, and ensure that the waste is not Pollution of the working environment and the natural environment.

Automation products, CNC systems and CNC machine tool builders adopt new environmentally friendly materials and production processes, change product structure and methods, develop new technical means, improve waste recycling methods, etc. according to their respective research results. Green requirements and indicators are embedded in CNC machine tools to minimize the environmental impact of CNC machines.

High Speed Door Accessories

About high speed Door Accessories:

1.Driving system: High Speed Door Servo System motor and control, motor SNMA / SEJ +reducer+flang+encoder+control box

2.Other accessories: Middle aluminium bar, bottom aluminium bar, aluminium vertical track, stainless steel vertical track, brushes,round nylon strip, PVC roll, rolling steel tube complete, drum be;;s for rolling tube, side end covers, stainless steel cover, steel tubes, air bag sensor system, safety light beam, Microwave sensor 24 Gigahertz,PVC welding machine, smoke and fire sensors, PVC transparent window, magnetic loop, photocell, remote control, manual push button, sound warning alarm Led lamp traffic light

For some main accessories, here is detain introduction:

1).24G radar sensor:

Brand: Hofic

Technology: Microwave processor

Maintain time: 0.5s

Protection: IP54

Transmitting frequency: 24.125GHz

Maximum installation height: <5meter

Transmitting power density: <5mw/cm2

Power consumption: <1W(VA)

Installation angle: 0-90°(lengthways) -30-30°(crosswise)

Supply voltage: AC&DC 12V-30V

2).Photocell:

Approval CE & ISO9001

Power supply AC/DC 12-30V

Static current 25A

Action current 40mA

Mounting distance Max 10m

NO or NC contact Done by NO./NC. contact selection

Working environment temperature -42℃ to +45℃

Working environment humidity 10 to 90%RH

Appearance dimensions( controller) 123*50*32mm(L*W*H)

Appearance dimensions(Magic eye head) 19*13mm(L*D)

3). Remote control

Operating Voltage: AC220V/50HZ+-20%

Transmit power:≤100mW;Super regenerative module, strong anti-interference

Operating temperature:-30℃-+70℃

Working frequency: 433MHZ;transmitter 1527, millions of encoding chip

Accept sensitivity:≤110dB

Manipulation method: electric remote control

Configure the quantity: Wireless number; factory configuration transmitter two. Can be equipped with PT2272 digital decoder chip

Configure the function: Up, down, stop, anti-lock full-featured reproduction

4). Magnetic loop

Voltage: 12V AC/DC +-10% 24V 115V AC+-10% 230V

Power: <2VA

Continued electrical output: 7A / 250V AC

Frequency range: 20 to 200K Hz

Response time: infinity (factory setting) or adjust maintain time

Sensitivity: 0.01% to 0.1% divided into 3 levels

Protection level: IP30

Electromagnetic compatibility (EMC) Complies with EM50081-1 and EN50082-2

Detection loop inductance: the limit of 40uH to 100uH ideal value 80uH to 300uH

Operating temperature: -25 ℃ to 70 ℃

Storage temperature: -40 ℃ to 85 ℃

Relative humidity: <90% non-condensing

Temperature compensation: automatic compensation up to 50 ℃ / h

Connection type: 11 pin DIN rail socket

Dimensions: 41 * 78 * 85 mm (width * height * length)

Weight: 250 grams

5). manual push button

This exit switch button is made of ABS and has built-in indicator light make it looks more elegant and fashionbale. It can be widely used in public entrance gates, public door, home, office, hotel, etc.

Door Exit Button Push To Exit Switch Door Opener For Access Control Security

Main Feature

Fashionable appearance

Made of ABS Plastic

Easy to install and operate

Used for access control

Specification

Mechanical Life: 500,000 test

Material: Plastic

6). Limit switch encoder

Voltage: DC5V-24V

Output voltage: high voltage≥85%Vcc, low voltage≤0.5V

Maximum mechanical speed:6000rpm

Anti-vibration: 50m/s,10-200HZ,XYZeach way 2 times.

Current consumption:≤30mA

Response frequency: 0-100KHZ

Protection: waterproof,oil proof,dust prevention, IP54

The output code system: binary code

Operating life: MTBF≥30000(+25℃,2000rpm)

Rotational inertia:4.0x10-8kgm²

Maximum load:radial direction20N

Axial direction:10N

Weight: about 0.4kg

High Speed Door Accessories,High Speed Door,Electronic High Speed Door Accessories

Shenzhen Hongfa Automatic Door Co., Ltd. , https://www.highspeedshutterdoor.com