Steady! As the boss of China's machine tool industry, Shenyang machine tools have been so in the past few decades, but it seems to have gradually drifted away in the past five or six years. If we talk about the specific point, in 2012, Shenyang Machine Tool launched a new five-category product equipped with "i5" intelligent CNC system is a dividing line.
Since then, Shenyang Machine Tool has accelerated the pace of transformation, not only accelerated the pace of intelligent product upgrades, but also innovated in the design, manufacturing, marketing, publicity and other means, almost subverting the definition of traditional machine tool manufacturers, and The industry has caused a heated debate.
At the CCMT2016 exhibition held on April 11th, Shenyang Machine Tool released the i5M8 platform-type intelligent machine tool. With the theme of “ThisisSMARTengineeringâ€, it showed the products including automatic flexible production line, isesol cloud platform online customization experience, U2U sharing mode and other products. A new industrial service model for the life cycle.
"The industry boss is not sealed by others, it is to grab it yourself."
I still remember when I interviewed Guan Xiyou, the chairman of Shenyang Machine Tool, earlier. He said that China is a big machine tool consumer in the world and a big country in production. However, the domestic machine tool companies are not even ranked as the youngest in the world. "Since the industry agrees that Shenyang machine tools are the boss, then the boss must have the boss's appearance, and make a point to make foreign countries equally convinced."
Making manufacturing easier At the i5M8 machine tool conference, Guan Xiyou said loudly to the media and the audience around the three-tiered three-tier, that is the way I dream of a machine tool, integrating mechanical platforms, functional platforms, control platforms and applications. The platform is all in one, and the wit is changeable.
According to the demonstration, in the network environment, Shenyang machine tool only needs 13 steps to customize a smart machine. Users can choose intelligent system, spindle motor, spindle unit, guide screw, two-axis bearing, tailstock, servo tool holder, chuck, The hydraulic station, the chip removal method, the cooling pump, the tool setting device, and the additional door function, etc., produce a machine tool model from the three-dimensional software. Not only that, when information and communication technology runs through the whole process of production, it will generate two-dimensional code and serial code at the same time. With this special code, all relevant information will run through the whole life cycle of the machine tool, similar to the person's ID card. From the order, you can know its real-time information all over the world.
Guan Xiyou emphasized that in the past, CNC machine tools were produced, and the core components were too dependent on imports. It was like the body composition of people. They were all purchased in pieces and had no idea of ​​their own. Now, because of the i5 CNC system independently developed by Shenyang Machine Tool, the new R&D is also called “Hundred Variantsâ€.
For example, the product body of the mechanical platform is based on the frame structure of the gantry moving beam. By replacing the functional components of the front end of the machine tool, one fuselage can be combined into three different types including three-axis, four-axis and five-axis linkage. Model.
Under the same mechanical platform, through the rapid reconstruction of functional components, different processing functions such as drilling, horizontal milling, vertical turning, inverted car, and five-axis linkage are realized to meet different processing requirements.
The i5M8 intelligent machine tool is integrated and controlled by the i5 intelligent control system. No matter how the mechanical structure changes, the control system hardware does not need to be changed. Simply select the internal software module of the system to realize the unique control solutions of each of the eight products.
The i5M8 thus provides solutions based on industry characteristics. While providing customers with intelligent machine tools, we work with commercial partners to provide customers with professional technical support such as power, measurement and lean production, as well as quality services such as model programming, tool selection, fixtures and flexible automation solutions.
According to the person in charge of the Shenyang Machine Tool Technology Department, the i5M8 five-axis linkage control technology has reached the world advanced level, breaking the long-term technological monopoly of foreign companies in the five-axis field. With multi-process integration technology, all processing requirements can be completed in one loading, changing the cumbersome process of processing multiple machines with multiple processes, reducing the cutting and auxiliary time by 30% in the overall production process.
The insiders commented that in the current situation that information technology is widely involved in the consumption process, the i5 CNC system first allowed information technology to be involved in the whole process of production and processing.
On the same day, Huaxia Happiness Foundation Co., Ltd. (hereinafter referred to as Huaxia Happiness) signed a strategic cooperation agreement with Shenyang Machine Tool. The two parties will jointly promote the transformation and upgrading of industrial intelligence and open up the innovative path of “China's smart creationâ€.
In the current "China Made 2025" strategy, intelligent manufacturing has been positioned as the main direction of Chinese manufacturing. In the new round of technology and industrial transformation, the integration of the Internet and traditional industries is undoubtedly the commanding height of innovation. In line with this major trend, Huaxia Happiness has reached a strategic cooperation with Shenyang Machine Tool.
The two parties will make full use of their respective resources and advantages, and exert their efforts in the application of intelligent factories of i5 intelligent systems to promote the construction and application of cloud intelligent industrial service platforms, with manufacturing enterprises as the main service targets, and create first-class intelligent manufacturing production and service bases. To provide an innovative platform for the transformation and upgrading of domestic intelligent manufacturing. In the future, the manufacturing enterprises of Huaxia Happiness's industrial new city will benefit from this innovative platform in terms of equipment renewal, upgrading and upgrading.
Meng Xia, president of Huaxia Happiness, said that we have teamed up with leading enterprises such as Shenyang Machine Tool, and will rely on the open platform attributes, Huaxia's happy industrial new city model to gather and integrate diverse external resources such as business, industry and capital. This kind of traditional business and innovative business, this cooperation will undoubtedly add the advantage element of "Industrial Interconnection Based on Intelligent Device Terminal" on the platform of China's happy industrial new city.
Guan Xiyou said: "We are looking forward to a smart manufacturing innovation in the industrial new city under the happiness of Huaxia Happiness, which will lead to a new industrial revolution and industrial economy."
From i5 products to i5 strategy, from simple machine tool manufacturing to large-scale intelligent innovation platform with various advantageous resources, Shenyang Machine Tool has already stepped up in the voice of doubt, taking the responsibility of the domestic industry leader, in the context of China's manufacturing 2025. Practice the strategy of transforming and upgrading the structure, constantly break through and explore the possibilities.
Concerned about surprises
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